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Special Steels

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HS53M

1.Cutting examination with the fly tool

Steel Grade Cutting length Average cutting length at the crater depth 0.1mm Ranking of properties
0 1 2 3 4 5 6
HS53M HS53M 6.09 1
HM36 HM36 5.79 2
HM35 HM33 5.38 3

(note)
White bar chart: cutting length up to crater depth 0.1mm.
Black bar chart: In cut length up to the depth 0.13mm in different cutting condition,
Those are spcified by the orthogonal polinomials.


Cutting condition Use a fly tool with hobbing machine

Cutting material S45C(HB183187)
Cutting speed 86.9m/min(187rpm)
Feed 1.5min/rev
Depth of cut 3mm
Cutting fluid HS4M(Water insolution, Idemitsu)
Cutting method Climb cut

2.Cutting of the high hardness gear in hob

Cutting of the high hardness gear in hob
The gear which is cut Nominal m3 x PA20°
x NT49
Steel Grade S50C
Hob Nominal m3 x PA20°
Steel Grade HS53M
Cutting condition Cutting speed 19.8m/min
Feed 0.5mm/rev
Gear cutting process Climb
Cutting fluid Water insolution
Length of cut Face width x Number of teeth x Number of cutting