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AG-mill Roughing

Achieves wear resistance, toughness, and chipping resistance

AG-mill Roughing
AG-mill Roughing
Competitor powder HSS-TiCN
Competitor powder HSS-TiCN

Achieves wear resistance, toughness, and chipping resistance AG-mill Roughing

Conditions

End mill : 20 mm
Speed : 40 m/min
 (640 min-1)
Feed : 0.1 mm/t (260 mm/min)
Material : S50C (180HB)
Cutting length : 3.6 m
Coolant : Emulsion

No re-coating required after re-grinding

Comparison of initial and re-grinding performance


No re-coating required after re-grinding
AG-mill Roughing

Conditions

End mill : 10 mm
Speed : 22 m/min
 (710 min-1)
Feed : 0.037 mm/t (106 mm/min)
Material : SKD11 (210HB)
Cutting length : 3 m
Coolant : Air blow

Grooving of S50C (180HB)

Comparison of cutting length up to baseline tool life


AG-mill Roughing After cutting 6 m
AG-mill Roughing After cutting 6 m
Competitor powder HSS TiCN coating
Competitor powder HSS TiCN coating

Comparison of cutting length up to baseline tool life AG-mill Roughing

Conditions

End mill : 20 mm
Speed : 40 m/min
 (640 min-1)
Feed : 0.1 mm/t (260 mm/min)
Material : S50C (180HB)
Cutting length : 3.6 m
Coolant : Emulsion

Side milling of SKD 11 (210HB)

Comparison of wear of cutting edge


AG-mill Roughing
AG-mill Roughing
Competitor powder HSS TiCN coating After cutting 5 m
Competitor powder HSS TiCN coating After cutting 5 m

Wear in side milling

Wear in side milling AG-mill Roughing

Conditions

End mill : 20 mm
Speed : 22 m/min
 (355 min-1)
Feed : 0.093 mm/t (132 mm/min)
Material : SKD11 (210HB)
Cutting length : 5 m
Coolant : Air blow