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切削工具
超硬ドリル
■アクアドリル 3フルート
●高精度
- 切削バランスにすぐれた３枚の切れ刃により高精度穴あけができリーマレスも可能
●アクアコート
- 耐熱性に優れ、被削材との潤滑性に富んだアクアコートの採用により、ドライ加工及び高速ウェット加工で抜群の性能を発揮
●高信頼性
- アクアコートと切りくず排出性にすぐれた溝形状により安定した穴あけが可能 また、特殊な切れ刃形状により耐チッピング性、耐コーナ摩耗性を向上
切削バランスにすぐれた３枚刃
●アクアドリル３フルート
切削バランスにすぐれた３枚の切れ刃とコーナがネガで求心性を持った切れ刃 により、高精度な穴あけが可能
●アクアドリルスタブ
切削抵抗が小さく安定した加工が可能
●アクアドリル３フルートは、独自のシンニング形状と切れ味の良さで切削抵抗が小さく、さらに潤滑性に富んだアクアコートと切りくず排出性にすぐれた溝形状により切りくずがつまりにくく安定した穴あけが可能
●切削条件
ドリル ：6mm
切削速度 ：100m/min
(5300min-1)
送り ：0.15mm/rev
穴深さ ：18mm通り穴
被削材 ：S50C(220HB)
切削油剤 ：エアブロー
アクアドリル３フルート使用上の注意点
- 最適条件はドリル径・被削材により異なります。前もってトライヤルを行い条件を決めて下さい。
- 使用機械、ワーククランプは剛性のあるものをご使用ください。
- 剛性の高いチャックを使用し、振れ精度は10μm以下に押さえてください。
穴拡大量の変化 (S50C硬さ180HBの場合)
●切削条件
ドリル ：6mm
切削速度 ：105m/min
(5570min-1)
送り ：0.2mm/rev
(1100mm/min)
穴深さ ：18mm通り穴
被削材 ：S50C(180HB)
切削油剤 ：水溶性
穴拡大量の変化 (SCM440硬さ310HB材の場合)
●切削条件
ドリル ：6mm
切削速度 ：80m/min(4250min-1)
送り ：0.2mm/rev(850mm/min)
穴深さ ：21.5mm通り穴
被削材 ：SCM440(310HB)
切削油剤 ：水溶性
切削条件と穴拡大量
●切削条件
ドリル ：6mm
被削材 ：S50C(180HB)
加工深さ ：18mm(3D)通り穴
切削条件と面粗さ
●切削条件
ドリル ：6mm
被削材 ：S50C(180HB)
加工深さ ：18mm(3D)通り穴
切削条件と真円度
●切削条件
ドリル ：6mm
被削材 ：S50C(180HB)
加工深さ ：18mm(3D)通り穴
炭素鋼S50C材のドライ加工
●切削条件
ドリル ：6mm
切削速度 ：50m/min (2650min-1)
送り ：0.27mm/rev
穴深さ ：18mm止まり穴
被削材 ：S50C(220HB)
切削油剤 ：エアブロー
SCM440(310HB)材のウェット加工
●切削条件
ドリル ：6mm 切削速度 ：80m/min (4250min-1) 送り ：0.24mm/rev 穴深さ ：18mm止まり穴 被削材 ：SCM440(310HB) 切削油剤 ：水溶性
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